Shelf Tilt Automated Monitoring Solution

Overview

With the rapid development of e-commerce and logistics industries, warehouse management has become more and more important. A safe and efficient warehouse environment can not only improve work efficiency and reduce operating costs, but also avoid problems caused by overloading of goods, equipment failures, etc. safety hazards. Therefore, it is particularly important to accurately monitor the tilt of warehouse shelves in real time.

Storage shelves are an important part of the modern logistics warehousing system. They can effectively utilize warehouse space and improve storage efficiency. However, due to the large height and volume of storage shelves, they often tilt due to factors such as overweight goods, aging shelves, improper operation, etc. In serious cases, they may even lead to collapse accidents, posing certain safety risks to the storage and management personnel of the goods. . Therefore, it is of great significance to install a safety monitoring system for storage shelves that can monitor the tilt angle of the storage shelves online and provide early warning when the data exceeds the limit

Warehouse tilt monitoring refers to real-time monitoring and control of the tilt of the warehouse structure to prevent safety accidents and losses caused by the tilt of the warehouse structure.

The shelf tilt monitoring and early warning system uses high-tech technologies such as new sensors, wireless network transmission, low-power sleep wake-up, linkage early warning, and Internet of Things cloud computing to achieve real-time monitoring and data analysis of the tilt of storage shelves.

At the same time, the tilt monitoring and early warning system developed based on the Internet of Things platform can also be connected to environmental monitoring sensors such as temperature, humidity, illumination, and dust that may affect the quality of goods; it can simultaneously monitor environmental data in the warehouse.

In this regard, ZHYQ successfully developed a shelf tilt monitoring system that uses advanced wireless tilt sensor technology and data analysis algorithms to detect the tilt of the shelf in real time and accurately. The wireless tilt sensor is battery-powered and has an internal gravity acceleration sensor. Function. There is no need for wiring and power supply on site. The sensor is directly powered by the internal battery and transmits data 24 hours a day via NB-IOT. The product has a built-in anti-shedding function. If the data mutates or changes too much, it will alarm in time. The battery life can be 3-5 years. Customers can also replace the battery by themselves.

The shelf tilt monitoring and early warning system can achieve the following functions:

1. Tilt angle monitoring: By installing a tilt sensor or tilt instrument, the tilt angle of the shelf can be monitored in real time. When the warehouse structure tilts, the sensor will trigger an early warning function, so that managers can take timely measures to repair it.

2. Tilt speed monitoring: In addition to monitoring the tilt angle, the tilt speed of the shelf can also be monitored.

3. Tilt direction monitoring: By installing multiple wireless tilt sensors, the tilt direction of the shelf structure can be monitored.

4. Data analysis: By analyzing the tilt data collected by the monitoring equipment, we can understand the changing trend of the warehouse shelf structure in real time and analyze and infer the cause of the tilt, so that corresponding repair and reinforcement measures can be taken.

5. Data overrun warning: When the tilt angle of the warehouse shelves exceeds the warning value, the monitoring system will receive corresponding warning information through SMS and the Anyui Measurement and Control Cloud Platform, so that managers can take timely measures.

By installing wireless inclinometers on warehouse shelves, the tilt of the warehouse shelf structure can be detected in time to prevent potential safety accidents and losses. At the same time, data analysis and early warning systems can be used to predict the tilt trend in advance, assisting managers to take corresponding measures to repair and strengthen, and ensure the safe operation of the warehouse.