Working principle
The online vibration viscometer works based on the shear stress principle and measures the viscosity by the change in the vibration amplitude of a vibrating rod or vibrating plate in the fluid. Due to the viscous damping of the fluid, the amplitude of the vibration will change, and the vibration attenuation in high-viscosity fluids is faster than that in low-viscosity fluids. The energy consumed by the viscous damping of the fluid is supplemented by the circuit to maintain the vibrating element working at the resonant frequency and constant amplitude, thereby determining the viscosity of the fluid.
Application links
1. Starch conversion process:
In the papermaking industry, starch is an important additive used to improve the performance of paper. The online vibration viscometer can monitor the viscosity of the starch solution in real time to ensure that it is converted in the best state and improve the quality and efficiency of the paper.
3. Gluing operation:
In the gluing process of paper, the viscosity of the glue directly affects the gluing effect. Through the online vibration viscometer, the viscosity of the glue can be adjusted in real time to ensure uniform and firm gluing and improve the qualified rate of the product.
3. Automatic coating process:
In the automatic coating process, the viscosity of the coating is crucial to the coating effect. The online vibration viscometer can monitor the viscosity of the coating in real time, adjust the coating ratio in time, and ensure the coating quality and efficiency.
Advantages and Features
1. Real-time:
The online vibration viscometer can monitor the viscosity changes of the fluid in the papermaking process in real time and continuously, providing instant feedback for production control.
2. Accuracy:
The vibration viscometer has high measurement accuracy, which can ensure the accuracy of viscosity data and provide a reliable basis for production decisions.
3. Stability:
The online vibration viscometer has an integrated structure, which has the advantages of stability and maintenance-free, and can operate stably for a long time under the complex working conditions of papermaking production.
4. Flexibility:
For fluids with different viscosities, sensor probes of different materials and rod lengths can be customized to adapt to different measurement environments.
5. High efficiency:
By real-time monitoring and adjustment of fluid viscosity, the efficiency of papermaking production can be improved, the scrap rate can be reduced, and energy and costs can be saved.
Summary
The application of online vibration viscometer in papermaking production not only improves product quality and production efficiency, but also reduces production costs and scrap rates. Its real-time, accuracy, stability and flexibility make the online vibration viscometer an indispensable measurement tool in paper production. With the continuous development of the paper industry, the application prospects of online vibration viscometer will be broader.
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